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Semiconductor industry

Design and fabrication of semiconductors

Semiconductor industry

Summary

Design and fabrication of semiconductors

The semiconductor industry is the aggregate of companies engaged in the design and fabrication of semiconductors and semiconductor devices, such as transistors and integrated circuits. Its roots can be traced to the invention of the transistor by Shockley, Brattain, and Bardeen at Bell Labs in 1948. Bell Labs licensed the technology for $25,000, and soon many companies, including Motorola (1952), Shockley Semiconductor (1955), Sylvania, Centralab, Fairchild Semiconductor and Texas Instruments were making transistors. In 1958 Jack Kilby of Texas Instruments and Robert Noyce of Fairchild independently invented the Integrated Circuit, a method of producing multiple transistors on a single "chip" of Semiconductor material. This kicked off a number of rapid advances in fabrication technology leading to the exponential growth in semiconductor device production, known as Moore's law that has persisted over the past six or so decades. The industry's annual semiconductor sales revenue has since grown to over , as of 2018.

In 2010, the semiconductor industry had the highest intensity of Research & Development in the EU and ranked second after Biotechnology in the EU, United States and Japan combined.

The semiconductor industry is in turn the driving force behind the wider electronics industry, with annual power electronics sales of £135billion () as of 2011, annual consumer electronics sales expected to reach by 2020, tech industry sales expected to reach in 2019, and e-commerce with over in 2017. In 2019, 32.4% of the semiconductor market segment was for networks and communications devices.

In 2021, the sales of semiconductors reached a record $555.9 billion, up 26.2%, with sales in China reaching $192.5 billion, according to the Semiconductor Industry Association. A record 1.15 trillion semiconductor units were shipped in the calendar year. The semiconductor industry is projected to reach $726.73 billion by 2027.

Industry structure

The global semiconductor industry is dominated by companies from the United States, Taiwan, South Korea, Japan and the Netherlands, with Israel and Germany having significant presence in the field.

Electronic integrated circuit export by country or region as of 2016, by HS4 trade classification
Export of discrete semiconductors as of 2016, by United Nations Harmonized Commodity Description and Coding Systems 4

Unique features of the industry include continuous growth but in a cyclical pattern with high volatility. While the current 20-year annual average growth of the semiconductor industry is on the order of 13%, this has been accompanied by equally above-average market volatility, which can lead to significant if not dramatic cyclical swings. This has required the need for high degrees of flexibility and innovation in order to constantly adjust to the rapid pace of change in the market as many products embedding semiconductor devices often have a very short life cycle.

At the same time, the rate of constant price-performance improvement in the semiconductor industry is staggering. As a consequence, changes in the semiconductor market not only occur extremely rapidly but also anticipate changes in industries evolving at a slower pace. The semiconductor industry is widely recognized as a key driver and technology enabler for the whole electronics value chain.

Prior to the 1980s, the semiconductor industry was vertically integrated. Semiconductor companies both designed and manufactured chips in their own facilities. In many cases, this included inventing new processes, refining and purifying source chemicals and silicon wafers, and even manufacturing equipment, like furnaces, lithography tools and etchers. These companies also carried out the assembly and testing of their chips. Over time, many of these functions were outsourced, such that today semiconductor manufacturers rely on a complex supply chain to provide wafers, high purity source chemicals, and processing equipment. Further, starting with LSI in 1969, the industry has seen the emergence of Fabless Semiconductor Companies that focus solely on chip design and rely on other companies to manufacture their designs. Initially, these other companies were integrated device manufacturers (IDMs), companies that also designed and manufactured their own products, and thus were often competitors of the Fabless companies. But, by the mid-1980's TSMC and UMC emerged as foundries, specializing solely in the manufacture of other companies' designs.

Today, much of the industry is based on the foundry model, which consists of semiconductor fabrication plants (foundries) and integrated circuit design operations, each belonging to separate companies or subsidiaries. Some companies, known as integrated device manufacturers, both design and manufacture semiconductors. The foundry model has resulted in consolidation among foundries. As of 2021, only three firms are able to manufacture the most advanced semiconductors: TSMC of Taiwan, Samsung of South Korea, and Intel of the United States. Part of this is due to the high capital costs of building foundries. TSMC's latest factory, capable of fabricating 3 nm process semiconductors and completed in 2020, cost $19.5 billion.

Intel is considering outsourcing some production to TSMC. It currently can only produce 10 nm semiconductors, while TSMC and Samsung can both produce 5 nm. GlobalFoundries, an American-headquartered firm, uses a 12 nm process for its most advanced chips due to the rapidly increasing development costs of smaller process nodes.

Semiconductor sales

Sales revenue

YearRevenue (nominal)Revenue (inflation)Ref.202220212020201920182017201620152014201320122011201020092008200720062005200420001995199219901987
$601,694,000,000
$594,952,000,000
$466,237,000,000
$422,237,000,000
$481,090,000,000title=Semiconductors – the Next Waveurl=https://www2.deloitte.com/content/dam/Deloitte/cn/Documents/technology-media-telecommunications/deloitte-cn-tmt-semiconductors-the-next-wave-en-190422.pdfpublisher=Deloittedate=April 2019access-date=11 October 2019archive-url=https://web.archive.org/web/20211020223147/https://www2.deloitte.com/content/dam/Deloitte/cn/Documents/technology-media-telecommunications/deloitte-cn-tmt-semiconductors-the-next-wave-en-190422.pdfarchive-date=20 October 2021url-status=dead}}
$420,390,000,000
$345,850,000,000
$335,170,000,000
$335,840,000,000
$305,580,000,000
$291,560,000,000
$299,520,000,000
$298,320,000,000
$226,310,000,000
$280,000,000,000
$255,600,000,000
$247,700,000,000
$227,000,000,000
$213,000,000,000
$204,000,000,000
$144,000,000,000
$60,000,000,000
$51,000,000,000
$33,000,000,000

|

Industry sectorRevenueMarket shareRef.Total$420.39 billion100%
Memory$124 billion%
Logic$102.2 billion%
Microprocessor$63.9 billion%
Power semiconductors$36.8 billion%
Semiconductor typeRevenueMarket shareRef.Total100%
Integrated circuit chip$250 billion%
Compound semiconductors$20 billion%
Power transistors$10 billion%

|}

Market share

Industry sectorMarket share
isbn=9780080464886page=488}}
Computer and peripheral equipment32.3%
Consumer electronics21.2%
Telecommunications equipment16.5%
Industrial electronics14.3%
Defense and space industry11.5%
Transportation technology4.2%

Largest companies

Rank20212020last1=Mannersfirst1=Davidtitle=Top Ten (+5) Semiconductor Companies 2018url=https://www.electronicsweekly.com/blogs/mannerisms/ten-best/top-ten-5-semiconductor-companies-2018-2018-11/access-date=15 June 2019work=Electronics Weeklydate=14 November 2018}}20172011title=Tracking the Top 10 Semiconductor Sales Leaders Over 26 Yearsurl=http://www.icinsights.com/news/bulletins/Tracking-The-Top-10-Semiconductor-Sales-Leaders-Over-26-Years/archive-url=https://web.archive.org/web/20120108095003/http://www.icinsights.com/news/bulletins/Tracking-The-Top-10-Semiconductor-Sales-Leaders-Over-26-Yearsurl-status=usurpedarchive-date=January 8, 2012work=Semiconductor Market Researchpublisher=IC Insightsdate=December 12, 2011}}2000199519921990title=1980s Trends in the Semiconductor Industryurl=http://www.shmj.or.jp/english/trends/trd80s.htmlwebsite=Semiconductor History Museum of Japanaccess-date=10 July 2019}}19851975
1SamsungIntelSamsungSamsungIntelIntelIntelIntelNECNECNECNECTI
2IntelSamsungIntelIntelSamsungSamsungToshibaNECToshibaToshibaToshibaTIMotorola
3SK HynixTSMCSK HynixTSMCTSMCTINECToshibaIntelHitachiHitachiMotorolaPhilips
4MicronSK HynixTSMCSK HynixTIToshibaSamsungHitachiMotorolaIntelHitachi
5QualcommMicronMicronMicronToshibaSTTIMotorolaHitachiMotorolaToshiba
6NvidiaQualcommBroadcomBroadcomRenesasRenesasMotorolaSamsungTIFujitsuFujitsu
7BroadcomBroadcomQualcommQualcommQualcommHynixSTTIMitsubishiPhilips
8TINvidiaToshibaTISTFreescaleHitachiIBMMitsubishiTIIntel
9MediatekTITIToshibaHynixNXPInfineonMitsubishiPhilipsNational
10AMDInfineonNvidiaNvidiaMicronNECPhilipsHyundaiPanasonicPanasonic
NameCountrytitle=BEYOND BORDERS: THE GLOBAL SEMICONDUCTOR VALUE CHAINurl=https://www.semiconductors.org/wp-content/uploads/2018/06/SIA-Beyond-Borders-Report-FINAL-June-7.pdfpublisher=Semiconductor Industry Associationdate=May 2016access-date=10 July 2019}}Hardware products
Samsung ElectronicsSouth KoreaIDMNAND flash memory, DRAM, CMOS sensor, RF transceivers, OLED display, SSD
IntelUnited StatesIDMx86-64 microprocessor, GPU, SSD, DRAM
TSMCTaiwanPure-play
SK HynixSouth KoreaIDMflash memory, DRAM, SSD, CMOS sensor
MicronUnited StatesIDMDRAM, NAND flash, SSD, NOR flash, Managed NAND, multichip packages
QualcommUnited StatesFablessRF module, digital signal processor, Snapdragon system on chip
BroadcomUnited StatesFablessBroadband/Wi-Fi/Bluetooth modems, Custom DSP & ARM CPUs
KioxiaJapanIDMNAND flash memory, SSD
Texas Instruments (TI)United StatesIDMMicrocontroller, SoC, DSP, Amplifiers, data converters
Analog DevicesUnited StatesIDMAmplifiers, data converters, audio & video products, RF & microwave, sensors, MEMS
QorvoUnited StatesIDMRF module, filters, Amplifiers, PMIC
MicrochipUnited StatesIDMMicrocontrollers and analog semiconductors
NXPNetherlandsIDMPMIC Media processor, MIFARE, LPC
MediaTekTaiwanFablessSoC, chipset, CPU, GPU, DSP
InfineonGermanyIDMMicrocontrollers and power semiconductor devices
BoschGermanyIDM
STMicroelectronicsFrance/ItalyIDMASIC, Microcontrollers
SonyJapanIDMActive-pixel sensor, NAND flash memory
ARMUnited KingdomFablessInstruction set architecture
AMDUnited StatesFablessx86-64 CPU, GPU, motherboard chipset, SDRAM
NvidiaUnited StatesFablessGPU
ON SemiconductorUnited StatesIDM
UMCTaiwanPure-play
AppleUnited StatesFablessApple silicon
IBMUnited StatesFablessIBM Power microprocessors, z/Architecture
Mitsubishi ElectricJapanIDMPower semiconductor devices
Tower SemiconductorIsraelIDM
XilinxUnited StatesFablessprogrammable logic device
SMICChinaPure-play
WolfspeedUnited StatesIDMSiC
Nordic SemiconductorNorwayFablessBluetooth, Wifi, Low Power Cellular
ScaleFluxUnited StatesFablessNVMe SSD, SoC

Notes:

  • Pure-play foundries They specialize in foundry services. They may or may not offer design services to third parties, as well as mask (photomask) making, semiconductor packaging and testing services, which can also be outsourced to other companies. An example is TSMC, which offers design, testing and packaging services, TCE photomasks, which offers only mask making services, and ChipMOS, which offers only packaging and testing services.
  • IDMs (integrated device manufacturers) They may or may not offer foundry services.
  • Fabless suppliers They do not offer foundry services. They may or may not offer design services to third parties.

Device shipments

YearOptoelectronicsSensor / Actuatordate=April 2, 2018title=13 Sextillion & Counting: The Long & Winding Road to the Most Frequently Manufactured Human Artifact in Historyurl=https://www.computerhistory.org/atchm/13-sextillion-counting-the-long-winding-road-to-the-most-frequently-manufactured-human-artifact-in-history/access-date=28 July 2019website=Computer History Museum}}196020012002200320042005title=Semiconductor Unit Shipments To Exceed One Trillion Devices in 2016url=http://www.icinsights.com/news/bulletins/semiconductor-unit-shipments-to-exceed-one-trillion-devices-in-2016/archive-url=https://web.archive.org/web/20140303022031/http://www.icinsights.com/news/bulletins/Semiconductor-Unit-Shipments-To-Exceed-One-Trillion-Devices-In-2016url-status=usurpedarchive-date=March 3, 2014access-date=15 October 2019work=IC Insightsdate=February 18, 2014}}200720082009201020112012201320142015last1=Mannersfirst1=Davidtitle=Semi units to hit a trillion next yearurl=https://www.electronicsweekly.com/news/business/semi-units-hit-trillion-next-year-2017-03/access-date=15 October 2019work=Electronics Weeklydate=10 March 2017}}20172018196020181,112,340+87,699+13,000,000,000,000,000
2,900,000,000,000,000
23,1641,654
28,9552,482
38,0563,310
44,6754,137
55,4294,137
67,8394,136
76,9394,964
91,0034,964
97,6226,619
110,0318,273
129,88611,583
131,54114,064
,000,000,000,000

Integrated circuits

YearMOS memoryMPU / MCUAnalogLogicASICASSPTotal19601991title=The MOS Memory Marketurl=http://smithsonianchips.si.edu/ice/cd/MEMORY97/SEC01.PDF#page=7website=Integrated Circuit Engineering Corporationpublisher=Smithsonian Institutionyear=1997pages=1–7access-date=16 October 2019}}1993199419951996199719981999last1=McGrathfirst1=Dylantitle=Semiconductor Shipments to Top 1 Trillion Units in 2018url=https://www.eetimes.com/document.asp?doc_id=1329127access-date=15 October 2019work=EE Timesdate=8 March 2016}}20012002200320042005200620072008200920102011201220132014201520162017201819602018356,879+274,298+635,804+249,852+25,645+541,054+4,043,926+
15,000350,000
3,706
4,060
4,938
6,092
6,206
7,155title=Semiconductor Unit Shipments To Exceed One Trillion Devices in 2017url=http://www.icinsights.com/news/bulletins/Semiconductor-Unit-Shipments-To-Exceed-One-Trillion-Devices-In-2017/archive-url=https://web.archive.org/web/20150221154438/http://www.icinsights.com/news/bulletins/Semiconductor-Unit-Shipments-To-Exceed-One-Trillion-Devices-In-2017url-status=usurpedarchive-date=February 21, 2015website=IC Insightsdate=February 17, 2015access-date=15 October 2019}}
89,100
9,1006,61924,81911,5822,48223,99278,594
10,7556,61830,61114,0641,65525,64689,349
13,2379,10033,09214,0641,65433,092104,239
15,7198,27337,22914,8912,48138,056116,649
18,20110,75543,02018,2002,48245,501141,600
23,99212,40948,81118,2013,30945,502156,000
25,64612,41049,63918,2001,65547,156154,706
28,12811,58243,02014,8922,48243,847143,951
33,91916,54657,08419,0281,65457,911189,800
33,91917,37456,25619,0281,65558,738186,970
34,74717,37357,08417,3731,65557,083185,315
33,91916,54667,83918,2012,48164,530203,516
18,600
title=Microcontroller sales set to soar, says IC Insightsurl=https://www.electronicspecifier.com/around-the-industry/microcontroller-sales-set-to-soar-says-ic-insightsaccess-date=29 October 2019work=Electronic Specifierdate=13 September 2018}}235,600
21,174
25,797

Discrete devices

YearDiscrete transistorsDiodeTotalPowerSmall-signalTotallast1=Butricafirst1=Andrew J.chapter=Chapter 3: NASA's Role in the Manufacture of Integrated Circuitseditor-last1=Dickeditor-first1=Steven J.title=Historical Studies in the Societal Impact of Spaceflightdate=2015publisher=NASAisbn=978-1-62683-027-1pages=149–250url=https://www.nasa.gov/sites/default/files/atoms/files/historical-studies-societal-impact-spaceflight-ebook_tagged.pdf}}195719581962196319641965title=Electronic receiving tubes and transistors production and maintenance workers at RCA Corporation plantdate=1971publisher=United States Tariff Commissionpage=A-15url=https://books.google.com/books?id=rMd3Bnxfdy0C&pg=SL1-PA15}}19671968196919701971197220012002200320042005200620072008200920102011201220132014201520162017201819542018416,200+429,000+851,451+593,000+5,041,398+
2828+
3030+
303303+
+
+
+
1,2491,249+
+
881881+
232,472
245,708
287,901
290,382
321,820
356,566
324,301
289,555
+371,458
45,000110,000143,000
345,812
44,000103,000146,000358,000
48,000109,000154,000380,000
52,000107,000150,000372,000
53,300+
58,100+58,100+
62,80062,800+62,800+

Sales

Manufacturers headquartered in the following places are the sales leaders in the pure-play foundry, IDM (integrated device manufacturing), fabless manufacturing and OSAT (outsourced semiconductor assembly and testing) sectors of the industry.

RankFoundryIDMFablessOSAT
1TaiwanUnited StatesUnited StatesTaiwan
2United StatesSouth KoreaTaiwanUnited States
3ChinaJapanChinaChina
4South KoreaEuropean UnionEuropean UnionSingapore
5IsraelTaiwanJapanJapan

Manufacturers headquartered in the United States have fabrication plants across the world, including over 50% in the Americas, 39% in the Asia-Pacific region (including 9% in Japan), and 9% in Europe.

Notes

References

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