International MaxxPro

Design

The M1224 MaxxPro base model uses a crew capsule with a V-shaped hull, mounted on an International 7000 chassis. The V-hull deflects the blast of a land mine or improvised explosive device (IED) away from the vehicle to protect its occupants. Because the chassis is mounted outside the armored crew capsule, there are concerns that it will likely be destroyed in the event of an ambush, leaving the soldiers inside stranded. However, according to Navistar Defense spokesperson Roy Wiley, the MaxxPro "did extremely well during the tests, and we are extremely pleased." This design may prove as effective as the Krauss-Maffei Wegmann ATF Dingo that uses a similar design, one which mounts an armored capsule to a Unimog chassis. This design has survived a 7 kg (15 lb) land mine blast with no injuries.

According to Navistar Defense, the vehicle is designed with operational readiness in mind and uses standardized, easily available parts, to ensure rapid repair and maintenance. The armored body is bolted together instead of welded, as in other MRAPs. This facilitates repair in the field and is a contributing factor to Navistar's greater production capacity for the MaxxPro.

In 2010, the Army initiated a development effort to add electronic stability control (ESC), a computerized technology designed to improve vehicle stability, to the MaxxPro. The MaxxPro's high ground clearance provides greater protection from underbody blasts, but also raises its center of gravity, causing rollovers in certain situations. The ESC combines road factors, vehicle data, and driver intent to automatically correct driving to ensure stability during maneuvers. Installation on MaxxPros began in late 2014 and is to be completed by late 2017, with other MRAPs planned to have ESC integrated onto them.

Production

Initially just two vehicles were delivered for testing at the Aberdeen Proving Ground in March 2007.

Following testing, a first order for 1,200 MRAP Category 1 MaxxPro vehicles was placed by the US Marine Corps Systems Command on 31 May 2007 for delivery by February 2008. However, as the U.S. Army Research and Development laboratory is overseeing the entire MRAP program, it is unclear which branches of the US Armed Services will be receiving the vehicles, and in what numbers. The contract was worth over $623 million, making it then the biggest MRAP contract to date. The US Marine Corps plans to replace all HMMWVs "outside the wire" in Iraq with MRAP vehicles.

A further order for 16 Category 2 versions (dubbed MaxxPro XL) was placed on 19 June 2007 for delivery by September 2007.

An additional 755 Category 1 MaxxPros were ordered on 20 July 2007, also for delivery by February 2008, and a third order for a further 1,000 vehicles was announced on 18 October 2007.

In the final order of 2007 a further 1,500 Category 1 MaxxPros were ordered bringing the total to 4,471. Of total MRAP orders to the end of 2007, 45% are MaxxPros (66% of Category 1 MRAPs).

In the first order of 2008, 743 Category I MaxxPros were ordered. The MaxxPro was by now the only Category I MRAP still receiving fresh orders.

On 19 September 2012, Navistar received an order worth $282 million to upgrade more than 2,300 MaxxPro Dash vehicles to the MaxxPro Dash ISS version. The upgrades include the Diamond Xtream Mobility Independent suspension system. The upgrade is designed to give the vehicles improved capability and technology for a lower cost than purchasing a brand-new vehicle. Work began in December in Afghanistan in the field and was completed by June 2013.

About 9,000 MaxxPro vehicles were bought by the U.S. Army between 2007 and 2011, and they plan to keep only about 3,000 of them. Navistar is pitching the MaxxPro MRAP as a vehicle that can be upgraded into a mobile command post or power generator. With budget cuts, the plan would allow the Army to get solutions they want from the existing fleet. The company is also planning to make it a maintenance vehicle and mortar carrier.

M113 replacement

Navistar considered modifying the MaxxPro to fit Army requirements for the Armored Multi-Purpose Vehicle program to replace the M113 family of vehicles. Navistar felt that although it has less capabilities such as gap crossing, their wheeled MRAP could be capable enough to meet the solutions required and be cheaper by selecting a vehicle already in the inventory. Navistar offered the MaxxPro as a stop-gap solution to replace the M113 quickly with the more survivable MRAP, to be used until the AMPV can be fielded in 2020. BAE Systems was awarded the AMPV contract in December 2014.

The company is also pitching the MaxxPro to replace the M113 in units above brigade level not directly involved in fighting for the same cost saving reasons.

Variants

MaxxPro Plus M1224

On 16 June 2008 Navistar debuted a new version called MaxxPro Plus. MaxxPro Plus has increased engine power and payload, as well as Frag Kit 6 enhancements for increased explosively formed penetrator protection.

MaxxPro Dash M1235

On 4 September 2008 the U.S. Marine Corps awarded Navistar a $752 million contract to develop and produce a lighter, smaller, and more mobile MaxxPro variant that is less prone to the rollover problems that have plagued MRAP vehicles. MaxxPro Dash M1235A1 has a smaller turning radius and higher torque to weight ratio. Production of the MaxxPro Dash began in October 2008 with delivery of 822 units completed by February 2009.

MaxxPro Dash DXM M1235a1

MaxxPro Dash with improved DXM suspension system.

MaxxPro Dash DXM Ambulance

On 5 May 2011 Navistar Defense received a $183 million delivery order for 250 International MaxxPro Dash ambulances with DXM independent suspension.

MaxxPro XL

The MaxxPro XL is a Category II MRAP version of the MaxxPro. It is a larger and longer version of the base vehicle. Because it is longer, it has three bullet-resistant windows on each side, instead of two. The MaxxPro XL can carry up to 10 soldiers.

MRV

There is also an MRAP Recovery Vehicle; 250 have been ordered. These are well suited to recovering other vehicles which have been damaged by IEDs.

On 18 July 2011 Navistar Defense received a delivery order for an additional 140 MRVs with rocket-propelled grenade (RPG) nets from the U.S. Marine Corps Systems Command.

Uzbekistan is known to be a user of the recovery vehicle version of the MRAP

MCOTM

At Association of the United States Army 2013, a version called the Mission Command on the Move (MCOTM) was displayed as a command post with monitors, computers, and antennae mounted in the back for communications and surveillance. Five passengers can monitor incoming information, see unmanned aerial vehicle feeds, and keep track of where units are operating. The vehicle has an on-board transmission-integrated power generator that can produce up to 120 kilowatts of exportable power, which eliminates the need for a towed trailer and can single-handedly power a semi-permanent tactical operations center. It would allow commanders to be connected to dismounted troops and headquarters while on the move. The MCOTM version will undergo testing at the Army's network integration evaluations in February 2014.

Operators

Current operators

• Islamic Emirate of Afghanistan - 30 mine-resistant ambush-protected vehicles (MRAPs) were abandoned after being disabled by U.S. forces in the Western withdrawal from Afghanistan in 2021. In the following year the vehicles were seen being used in the Taliban army's victory parade.
• – used by the special forces, 116th Operational Maneuvers Regiment (116e RMO)
• – 38 used by the Special Operations Battalion
• – 81 in service with the Bangladesh Army with plans for additional units.
• – 20 in service with the Brazilian Army since 6 August 2023.
• Egypt – 12 MaxxPro MRAP Recovery Vehicles (MRV)
• 42 MaxxPros in service, with the last 12 received in September 2013. 12 more loaned to the Hungarian Army on 26 November 2013 for training.
• Iraq used by Iraqi Special Operations Forces
• 100 MaxxPros in service with JAF
• Kurdistan Region supplied by USA.
• : In service from 2016.
• 525 MaxxPro MRAPs of different versions in service with the armed forces, and an additional 37 Maxx pro MRV is service as well. Some reports claimed that Pakistan received or smuggled the MaxxPros left in Afghanistan by the US during the withdrawal from Afghanistan.
• 60 MaxxPro Dashes in service Romanian Land Forces
• Slovakia Donated to the Slovak Army by the United States.
• Flag of Syrian Democratic Forces.svg Syrian Democratic Forces
• Dozens of Maxxpros were donated to the Yemeni national army and scores others to the Yemeni national resistance forces by the UAE.
• 3,375 MaxxPros of various versions on order.
• 462 (440 from United States and 22 from Albania).
• According to the Oryx blog, as of 22 December 2025, 350 units were lost of which: 279 were destroyed, 16 damaged, 32 abandoned and 23 captured by Russian forces.
• Uzbekistan

United States

2,934 total: 2,633 MaxxPro Dash; 301 MaxxPro LWB (Ambulance) as of January 2025.

Former operators

• Islamic Republic of Afghanistan - 70 mine-resistant ambush-protected vehicles (MRAPs) by 2021.
• 35 were in service with Croatian Army, 5 with Croatian contingent in Afghanistan. In April 2014, the U.S. Army donated 30 MRAP MaxPro to the Croatian Army.
• – 4 in service with the Bulgarian Army, all deployed in Afghanistan
• – used by Czech army in Afghanistan.
• 6 MaxxPros in service with the Estonian Afghanistan Contingent.
• 5 MaxxPros under leasing, from the US Army, were deployed in Afghanistan. These 5 vehicles were given back to US Army after Hellenic Army disengaged from ISAF in October 2012.
• 24 In leasing with Italian Army from 2012 to 2016
• Used by special forces in Afghanistan.
• 30 MaxxPro in service in Afghanistan with the Polish Land Forces since September 2010 on ACSA terms, then MaxxPro Dash
• 15 MaxxPro were in service with Portuguese Army in Afghanistan until April 2021.
• 15 MaxxPro Dashes in service with Singapore Army, deployed in Afghanistan as part of NATO-led International Security Assistance Force.
• 10 MaxxPro Dashes in service with Republic of Korea Army, deployed in Charikar, Afghanistan under "Ashena" unit, as part of International Security Assistance Force.
• MaxxPros donated from the US Army, were deployed in Afghanistan.

Civilian operators

• • Flag of the United States Department of Homeland Security.svg U.S. Department of Homeland Security
  • California Citrus Heights Police Department
  • California Clovis Police Department
  • Nebraska Sarpy County Sheriff Department
  • California Davis Police Department
  • Minnesota Dakota County Sheriff's Office
  • Flag of Dallas County, Texas.svg Dallas County Sheriff's Office
  • Tennessee Gallatin and Hendersonville, Tennessee police departments
  • Michigan Hamtramck Police Department
  • New York Jefferson County Police
  • Pennsylvania New Castle, PA Police Department
  • Ohio Ohio State University Department of Public Safety
  • Arizona Pinetop-Lakeside Police Department
  • California Salinas Police Department
  • California Yreka Police Department
  • Florida West Melbourne Police Department

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