Dragon Skin

In 2007, NBC News had independent ballistics testing conducted comparing Dragon Skin against Interceptor body armor. Retired four-star general Wayne A. Downing observed the tests and concluded that although the number of trials performed was limited, the Dragon Skin armor performed significantly better than Interceptor. It was also featured on Time Warp on the Discovery Channel.

NBC also interviewed retired USMC Colonel James Magee, who was a developer of the Army's then-current Interceptor body armor, stated "Dragon Skin is the best out there, hands down. It's better than the Interceptor. It is state of the art. In some cases, it's two steps ahead of anything I've ever seen."

The Defense Review website also published a positive article, noting that in their test and review of the Dragon Skin armor, they had found that it was "significantly superior in every combat-relevant way to U.S. Army PEO Soldier's and U.S. Army Natick Soldier Center (NSC)/Soldier Systems Center's Interceptor Body Armor".

In light of the May 2007 media investigations, senators Hillary Clinton and Jim Webb requested that Comptroller General of the United States David M. Walker initiate a Government Accountability Office investigation into the Army's body armor systems.

After being confronted with conflicting information by lawmakers who questioned the NBC test results and Army-supplied data of vest failures from a May 2006 test, the technical expert solicited by NBC to certify its test rescinded his previous support of Dragon Skin and stated that the vests "weren't ready for prime time."

Law enforcement

In Fresno, California, a police department commissioned the purchase of Dragon Skin for its officers after a vest stopped all the bullets fired during a test, including .308 rounds from a rifle and 30 rounds from a 9mm MP5 fired from five feet away. The armor also stopped 40 rounds of PS-M1943 mild steel-core bullets from an AK-47 along with 200 9mm full metal jacket bullets fired from a submachine gun.

Military testing

Dragon Skin became the subject of controversy with the U.S. Army over testing it against its Interceptor body armor. The Army claimed Pinnacle's body armor was not proven effective. In test runs for the Air Force there were multiple failures to meet the claimed level of protection. This coupled with poor quality control (over 200 of the 380 vests delivered to USAF OSI were recalled due to improperly manufactured armor disks) and accusations of fraudulent claims of official NIJ rating (Pinnacle had not actually obtained the rating at the time of purchase) led to the termination of the USAF contract. Pinnacle attempted to appeal this decision, but courts found in favor of the USAF.

Dragon Skin armor did not meet military standards when subjected to various environmental conditions, including: high (150 F) and low (-60 F) temperature, diesel fuel, oil, and saltwater immersion, and a 14 hour temperature cycle from -25 to). Military testing revealed that the epoxy glue that held its disc plates together would come undone at high temperatures, causing the discs to delaminate and accumulate in the lower portion of the armor panel. This exposed significant portions of the armor, resulting in Dragon Skin vests suffering 13 first or second shot complete penetrations.

On April 26, 2006 Pinnacle Armor issued a press release to address these claims and a product recall instigated by the United States Navy. The company stated that although vests were returned due to a manufacturing issue, a test on the Dragon Skin Level III armor was conducted by the United States Air Force Office of Special Investigations at Aberdeen Proving Ground in February 2006, which concluded that it "did not fail any written contract specifications" set forth by the Air Force, which was further said by Pinnacle to require high ballistic performance due to the hostile environments in which AFOSI operates.

The Pentagon stated that the test results were classified and neither side could agree to terms on another, more comprehensive test.

On May 19, 2006 it was announced that the dispute had been resolved and the vests were going to be retested again by the Army to clear the dispute. On May 20, 2006 it was announced by The Washington Post (and other newspapers) in an article titled "Potential Advance in Body Armor Fails Tests" that the Dragon Skin vests had failed the retest according to their anonymous source. Official results of these tests were classified at the time but have since been released by the Army.

On June 6, 2006, Karl Masters, director of engineering for Program Manager - Soldier Equipment, said he recently supervised the retest and commented on it. "I was recently tasked by the army to conduct the test of the 30 Dragon Skin SOV-3000 level IV body armor purchased for T&E [tests and evaluation]," Masters wrote. "My day job is acting product manager for Interceptor Body Armor. I'm under a gag order until the test results make it up the chain. I will, however, offer an enlightened and informed recommendation to anyone considering purchasing an SOV-3000 Dragon Skin—don't. I do not recommend this design for use in an AOR with a 7.62×54R AP threat and an ambient temperature that could range to 49°C (120 F). I do, however, highly recommend this system for use by insurgents..." In response to these claims, Pinnacle Armor released a press release on June 30, 2006.

According to the Army, the vests failed because the extreme temperature tests caused the discs to dislodge, thus rendering the vest ineffective. Pinnacle Armor affirms that their products can withstand environmental tests in accordance with military standards, as does testing by the Aberdeen Test Center.

In response to claims made by several U.S. senators, Dragon Skin and special interest groups, on Monday, May 21, 2007, the Army held a press conference where they released the results of the tests they claimed Dragon Skin failed.

In April 2008, one of the Dragon Skin vests, with a serial number that identifies it as one of 30 vests bought by the Department of Defense for U.S. Army for testing in 2006, was listed and later bought from eBay. The seller, David Bronson, allegedly was connected to a U.S. Army testing facility. The U.S. Government Accountability Office (GAO), the U.S. Department of Justice, and the F.B.I. began investigating the matter in May 2008. The buyer described the vest as having been shot at least 20 times, with not a single through-penetration.